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Leidos Hybrid Multi-PLM Closed-Loop Manufacturing Solution

Hybrid Multi-PLM Closed-Loop Manufacturing Solution

Highlights

200+ Weekly Engineering Change
Notices (ECNs) released

13 Touchpoints integrated
across PLM, ERP, MES

6 Months to deploy
the solution

Business Opportunities

  • Accelerated Time-to-Market: Jumpstart digital transformation across multiple enterprise-wide systems, significantly reducing time-to-market.
  • Integration Challenges: Aging architecture, upgrades of Oracle Agile, Windchill SaaS, Solumina and Costpoint was a bottleneck, leading to integration technical debt.
  • Data Complexity: The complexity of overlapping data and system interdependencies posed challenges.
  • Optimizing Data Transfer: There was a critical need to streamline data transfer processes and ensure consistent reliability across systems.
  • Hybrid Deployments of Systems: The hybrid nature of On-premises and Cloud systems required secure and efficient data communication to ensure smooth operations.
  • Technical Debt: Legacy systems created barriers to smooth integration.
 

Features

eQube®-MI and eQube®-TM provided features like:

  • Cohesive integration framework, facilitating seamless communication between Oracle Agile, Windchill, and Solumina.
  • Key process automation was for BOM generation in Costpoint, employing advanced queuing mechanisms to ensure data transfer was both sequential, and reliable.
  • Enhanced velocity and reliability of data integrations across Leidos' complex IT landscape.
 

eQube® Benefits

  • Manual Workflows eliminated: Transitioned to paperless systems with traceability and data quality established.
  • Streamlined Workflows: By eliminating the dependency on interim data constructs within Costpoint, eQube® simplified workflows, reducing manual data handling and enhanced operational efficiency.
  • ERP Insights: The integration provided Leidos with real-time access to ERP data, resulting in accelerated decision-making processes and delivering a comprehensive view of their operations.
  • Enhanced Security: eQube® implemented advanced security protocols, including OAuth and AD authentication, to fortify system interactions and safeguard the data.
  • Centralized Change Management: Leidos leveraged eQube®-DaaS Platform and achieved centralized change management within their PLM eco-system. This resulted in better cross-team design coordination and reduced time-to-market.
  • Reduction of Technical Debt: Modernized architecture, making it robust and upgrade tolerant.

eQ Process

  • Agile model for solution delivery.
  • Rapid development and deployment using eQube®-DaaS platform.
  • Detailed system integration testing of various use cases.
  • Integration solution first built for Windchill then reused to extend connectivity to Oracle Agile.
  • 6-month cycle to configure, test, deploy and go-live for the Windchill solution.
  • 4-month cycle for Agile solution.
  • 220 ECNs per week in Agile and Windchill.
 

eQube® Products Used

  • eQube® Integration Suite: eQube®-MI and eQube®-TM
  • eQube® Connectors: Windchill Cloud, Oracle Agile, Costpoint and Solumina
eQube®-CLM Solution used to implement Closed Loop Manufacturing:
  • Implementation of PLM side of the triangle.
  • Data federation of PLM CRs affected objects & Costpoint impact analysis data.
  • Report triggered on CRB Review and attached to the CR itself.
  • ECN, Impacted Parts, EBOM and Alternate Parts synced from PLM to Costpoint whenever a CN is Released.
  • MBOM components copied to CN by site configuration.
  • CN status set to “In approval” state in Costpoint.
  • Links to documents in PLM transferred as Catalogs in Solumina.
  • Data lineage maintained by using blocking queues.

eQube® Solution Features Hybrid Multi-PLM Closed-Loop Manufacturing Solution | eqube
  • PLM > MES
    • Catalog
  • PLM > ERP
    • ECR Impact Report
    • ECN
    • Part
    • EBOM
Hybrid deployment
  • eQube®-MI and eQube®-TM are on Gov cloud
  • Windchill is on SaaS.
  • All other systems are on prem.

Deployment (System Architecture) Hybrid Multi-PLM Closed-Loop Manufacturing Solution | eqube
  • eQube® Server
    • On Gov Cloud
    • All eQube® software installed on the same server
  • Metadata DB
    • eQube®'s metadata storage
  • Source Systems
    • SaaS
    • Windchill
    • On prem
    • Other PLM, ERP and MES systems