Hybrid Multi-PLM Closed-Loop Manufacturing Solution
Highlights
200+ Weekly Engineering Change
Notices (ECNs) released
13 Touchpoints integrated
across PLM, ERP, MES
6 Months to deploy
the solution
Business Opportunities
- Accelerated Time-to-Market: Jumpstart digital transformation across multiple enterprise-wide systems, significantly reducing time-to-market.
- Integration Challenges: Aging architecture, upgrades of Oracle Agile, Windchill SaaS, Solumina and Costpoint was a bottleneck, leading to integration technical debt.
- Data Complexity: The complexity of overlapping data and system interdependencies posed challenges.
- Optimizing Data Transfer: There was a critical need to streamline data transfer processes and ensure consistent reliability across systems.
- Hybrid Deployments of Systems: The hybrid nature of On-premises and Cloud systems required secure and efficient data communication to ensure smooth operations.
- Technical Debt: Legacy systems created barriers to smooth integration.
Features
eQube®-MI and eQube®-TM provided features like:
- Cohesive integration framework, facilitating seamless communication between Oracle Agile, Windchill, and Solumina.
- Key process automation was for BOM generation in Costpoint, employing advanced queuing mechanisms to ensure data transfer was both sequential, and reliable.
- Enhanced velocity and reliability of data integrations across Leidos' complex IT landscape.
eQube® Benefits
- Manual Workflows eliminated: Transitioned to paperless systems with traceability and data quality established.
- Streamlined Workflows: By eliminating the dependency on interim data constructs within Costpoint, eQube® simplified workflows, reducing manual data handling and enhanced operational efficiency.
- ERP Insights: The integration provided Leidos with real-time access to ERP data, resulting in accelerated decision-making processes and delivering a comprehensive view of their operations.
- Enhanced Security: eQube® implemented advanced security protocols, including OAuth and AD authentication, to fortify system interactions and safeguard the data.
- Centralized Change Management: Leidos leveraged eQube®-DaaS Platform and achieved centralized change management within their PLM eco-system. This resulted in better cross-team design coordination and reduced time-to-market.
- Reduction of Technical Debt: Modernized architecture, making it robust and upgrade tolerant.
eQ Process
- Agile model for solution delivery.
- Rapid development and deployment using eQube®-DaaS platform.
- Detailed system integration testing of various use cases.
- Integration solution first built for Windchill then reused to extend connectivity to Oracle Agile.
- 6-month cycle to configure, test, deploy and go-live for the Windchill solution.
- 4-month cycle for Agile solution.
- 220 ECNs per week in Agile and Windchill.
eQube® Products Used
- eQube® Integration Suite: eQube®-MI and eQube®-TM
- eQube® Connectors: Windchill Cloud, Oracle Agile, Costpoint and Solumina
- Implementation of PLM side of the triangle.
- Data federation of PLM CRs affected objects & Costpoint impact analysis data.
- Report triggered on CRB Review and attached to the CR itself.
- ECN, Impacted Parts, EBOM and Alternate Parts synced from PLM to Costpoint whenever a CN is Released.
- MBOM components copied to CN by site configuration.
- CN status set to “In approval” state in Costpoint.
- Links to documents in PLM transferred as Catalogs in Solumina.
- Data lineage maintained by using blocking queues.
eQube® Solution Features
- PLM > MES
- Catalog
- PLM > ERP
- ECR Impact Report
- ECN
- Part
- EBOM
- eQube®-MI and eQube®-TM are on Gov cloud
- Windchill is on SaaS.
- All other systems are on prem.
Deployment (System Architecture)
- eQube® Server
- On Gov Cloud
- All eQube® software installed on the same server
- Metadata DB
- eQube®'s metadata storage
- Source Systems
- SaaS
- Windchill
- On prem
- Other PLM, ERP and MES systems