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Hybrid Multi-PLM Closed-Loop Manufacturing Solution

Highlights

200+

Weekly Engineering Change Notices (ECNs) executed

13

Touchpoints integrated across PLM, ERP, MES

6

Months to achieve deployment of solutions

Business Opportunities

  • Shorter time-to-market: Accelerate Digital Transformation across multiple enterprise-wide systems with eQube®-DaaS Platform.
  • Integration Bottlenecks & Technical Debt: Difficulties surfaced in harmonizing the Oracle Agile, Windchill SaaS, Solumina, & Costpoint systems due to the obsolescence caused by architecture & system upgrades.
  • Data Complexity: Ensuring coherence in overlapping data and managing the interdependencies between systems created significant complexities, thereby obstructing seamless integration.
  • Data Optimization: There was a need to streamline data transfer and ensure reliability across their systems.
  • Hybrid Framework Intricacies: On-prem and Cloud systems which demanded secure data communications.

Features

eQube®-MI and eQube®-TM provided features like:

  • Cohesive integration framework, facilitating seamless communication between Oracle Agile, Windchill, and Solumina.
  • Key process automation was for BOM generation in Costpoint, employing advanced queuing mechanisms to ensure data transfer was both sequential, and reliable.
  • Enhanced velocity and reliability of data integrations across Leidos' complex IT landscape.

eQube® Benefits

  • Enabled paperless and connected systems by removing manual processes which established traceability, genealogy & data quality.
  • eQ's
  • integration solution eliminated the dependency on interim data constructs in Costpoint, leading to a reduction in manual data handling and workflow simplification.
  • The integration provided immediate insights into ERP data, accelerating decision processes and yielding a holistic operational perspective.
  • eQube®-DaaS enabled centralized change management within PLM, enhancing cross-team design coordination and expediting time-to-market.
  • Enhanced security protocols were established via OAuth and AD authentication, strengthening
  • system interactions.
  • Enabled robust and upgrade tolerant architecture.

eQ Process

  • Agile model for solution delivery.
  • Rapid development and deployment using eQube®-DaaS platform.
  • Detailed system integration testing of various use cases.
  • Integration solution first built for Windchill then reused to extend connectivity to Oracle Agile.
  • 6-month cycle to configure, test, deploy and go-live for the Windchill solution and 4-month cycle for Agile solution.
  • Data volume: 220 ECNs per week in Agile and are poised to go live in Windchill.

eQube® Products Used

  • eQube® Integration Suite: eQube®-MI and eQube®-TM
  • eQube® Connectors: Windchill Cloud, Oracle Agile, Costpoint and Solumina
eQube®-CLM Solution used to implement Closed Loop Manufacturing:
  • Implementation of PLM side of the triangle.
  • Data federation of PLM CRs affected objects & Costpoint impact analysis data.
  • Report triggered on CRB Review and attached to the CR itself.
  • ECN, Impacted Parts, EBOM and Alternate Parts synced from PLM to Costpoint whenever a CN is Released.
  • MBOM components copied to CN by site configuration.
  • CN status set to “In approval” state in Costpoint.
  • Links to documents in PLM transferred as Catalogs in Solumina.
  • Data lineage maintained by using blocking queues.

eQube® Solution Features Hybrid Multi-PLM Closed-Loop Manufacturing Solution | eqube
  • PLM > MES
    • Catalog
  • PLM > ERP
    • ECR Impact Report
    • ECN
    • Part
    • EBOM
Hybrid deployment
  • eQube®-MI and eQube®-TM are on Gov cloud
  • Windchill is on SaaS.
  • All other systems are on prem.

Deployment (System Architecture) Hybrid Multi-PLM Closed-Loop Manufacturing Solution | eqube
  • eQube® Server
    • On Gov Cloud
    • All eQube® software installed on the same server
  • Metadata DB
    • eQube®'s metadata storage
  • Source Systems
    • SaaS
    • Windchill
    • On prem
    • Other PLM, ERP and MES systems